Application Solutions
At Zesco Inc., we turn complex automation challenges into dependable solutions. With over 30 years of experience applying motion control, drives, and integrated systems across diverse industries, we deliver practical engineering support and customized applications tailored to your goals. From advanced motion systems to intuitive operator interfaces, our solutions are designed to boost performance, improve efficiency, and keep your operation moving.
Motion Control
Zesco has over 30 years experience in the motion control industry. We have successfully applied the Delta Tau and Yaskawa motion products in many industries. Zesco has integrated the ESA HMIs with both the Delta Tau and Yaskawa motion products. Call us with your application.
Servo Press Feed
Yaskawa MP2600 indexing servo drive using ESA HMI.
Quill Feed
12-station rotary transfer line controlling 12 quill feed units. Modes of operation include drilling, peck drilling, hard tapping, reaming, facing, and chip breaking. Software includes provision for tool and work station (chuck) offsets. Full diagnostics include detailed fault screens and complete I/O online status screens. Complete operator interface for simplified programming and online monitoring.
High Performance Linear Motor Applications
PMAC motion controllers with Yaskawa linear motors. Applications include in-mold labeling machines, wire routing machines, and wire terminal insertion machines.
Flying Sheet Steel Shear
100 HP AC drive with Delta Tau PMAC. Similar position control applications utilizing AC drives and Delta Tau PMAC.
Dual Head Vertical Grinder
Coordinated system controller for simultaneous IO + OD grinding. Configuration consisted of two 2-axis grinding heads, each within two independent coordinate systems, and a table drive with operator interface.
Brown & Sharpe Single Spindle Screw Machines
CNC conversion of cam-operated Brown & Sharpe single spindle screw machines utilizing a modified Delta Tau PMAC-NC for Windows controller. The CNC conversion allows speed and ease of set-up and provides single point threading and contouring.
Three-Strand Continuous Caster
Retrofit using AC drives in a coordinated, fiber-optically networked lead-follower mode.
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